AMR Autonomous Forklift Transforms Cross-Floor Factory Logistics

 Reeman AMR autonomous forklift is designed to address one of the most persistent challenges in manufacturing logistics: inefficient cross-floor material transport. In multi-floor factories, especially in luggage manufacturing, internal logistics often become the hidden bottleneck that limits production capacity and operational stability.

Before automation, material handling relied heavily on manual forklift operators coordinating elevator access. This dependency caused frequent delays, inconsistent delivery timing, and production interruptions during peak order periods.

From Labor Bottleneck to Autonomous Flow

Previously, eight workers operating forklifts in two shifts struggled to meet production demand in a multi-floor luggage factory. Elevator waiting alone consumed nearly half of each transport cycle, significantly reducing overall throughput.

During peak seasons, delayed material delivery often forced production lines to pause, leading to lost output and unstable schedules. High labor intensity also resulted in frequent staff turnover, increasing training and management costs.

After extensive evaluation, the factory introduced three Reeman AMR autonomous forklifts, completing deployment within one week without modifying existing infrastructure.

Autonomous Operation in Real Production Environments

The Reeman AMR autonomous forklift operates using multi-sensor fusion navigation, combining laser SLAM, vision perception, and inertial data. This allows the system to maintain positioning accuracy within ±10 mm, even in busy factory environments with frequent human movement and temporary obstacles.

Pallet pickup is fully autonomous. The forklift can accurately detect pallet positions and fork them safely, even when pallets are slightly misaligned or unevenly placed. This precision reduces handling errors and minimizes product damage.

Autonomous Elevator Integration for Cross-Floor Transport

One of the most critical capabilities of the Reeman AMR autonomous forklift is autonomous elevator operation. At elevator access points, the forklifts automatically call elevators, verify cabin space, and enter with positioning accuracy within ±5 mm.

After reaching the target floor, the forklift exits autonomously and proceeds directly to the designated unloading station. The entire process requires no manual coordination, eliminating elevator competition between operators and ensuring continuous material flow.

Intelligent Scheduling and Stable Throughput

All forklifts operate under a centralized scheduling system that dynamically prioritizes transport tasks based on production urgency. When multiple forklifts require elevator access simultaneously, the system queues operations automatically to prevent congestion and idle time.

As a result, daily transport capacity increased by 25 percent, while overall logistics stability improved significantly. Production lines receive materials on time, even during high-demand periods.

Data Visibility and Management Benefits

With real-time task tracking, managers can monitor every pallet movement across floors. This visibility eliminates information gaps between warehouse and production areas, allowing faster decision-making and better coordination.

By standardizing transport processes, the factory reduced dependency on skilled labor and achieved more predictable logistics performance.

A Scalable Path Toward Smart Factory Automation

The Reeman AMR autonomous forklift is not limited to a single factory layout. Its flexible navigation and elevator integration make it suitable for a wide range of multi-floor manufacturing scenarios.

As factories continue to pursue smart manufacturing and Industry 4.0 initiatives, autonomous forklifts provide a scalable and low-disruption solution for upgrading internal logistics.

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